Industry Solutions | Braiding Machine Applications | Fengyan Machinery

Industry solutions

Select by application, review the operating parameters, and move from process fit to quote-ready machine selection.

Braiding machine for industrial solutions

Fishing Line Braiding

Designed for high-strength fishing lines, supporting PE, nylon, and carbon fiber braiding. Precision tension control ensures uniform tension and consistent braiding density. The finished line is round, smooth, and meets the dual requirements of strength and flexibility for both competitive and recreational fishing.

Technical Parameters

Carriers	8 - 48
Max Speed	200 - 800 rpm
Line Diameter	0.1 - 2 mm
Braid Pattern	2-track / 4-track / 8-track

Recommended Models

FY-16 FY-24 FY-32 FY-48

Process Flow

Material Preparation

Select appropriate PE, nylon, or carbon fiber line and load carriers by specification

Parameter Setup

Set speed and tension parameters based on line diameter and density requirements

Auto Braiding

Machine automatically completes braiding with real-time tension and speed monitoring

Winding & Inspection

Finished product is automatically wound and undergoes tensile and visual inspection

Key Benefits

Uniform braiding density with high roundness
Automatic tension compensation reduces breakage
Multi-track braiding supports rich patterns

Fiberglass Insulation

Designed for electrical wire insulation braiding using high-temperature resistant fiberglass. Forms a dense insulation layer that passes rigorous temperature and voltage tests. Suitable for power cables, communication cables, and specialty cables with voltage ratings from 0.6kV to 35kV.

Technical Parameters

Carriers	16 - 96
Temp Rating	200°C - 500°C
Voltage Rating	0.6 - 35 kV
Insulation Thickness	0.3 - 3 mm

Recommended Models

FY-24 FY-48 FY-64 FY-96

Process Flow

Fiberglass Prep

Select fiberglass rated for required temperature and load carriers accordingly

Core Threading

Thread cable core through machine center with precise positioning

Insulation Braiding

Braid insulation layer per parameters with real-time coverage monitoring

Curing Treatment

Impregnation and curing treatment to enhance insulation performance

Key Benefits

Withstands up to 500°C for extreme environments
Dense uniform insulation with high breakdown voltage
Meets IEC/GB standards for global export

Shoelace Braiding

For sports shoelaces, casual laces, and decorative bands. Supports round, flat, and hollow structures with materials including polyester, cotton, and nylon. Daily output of 1000-5000 meters meets high-volume order demands.

Technical Parameters

Carriers	8 - 32
Finished Width	5 - 20 mm
Daily Output	1000 - 5000 m
Materials	Polyester / Cotton / Nylon

Recommended Models

FY-8 FY-16 FY-24

Process Flow

Yarn Preparation

Prepare colored yarns per order and arrange in carriers

Pattern Setup

Set braiding pattern and color scheme in control system

High-Speed Braiding

Machine runs at high speed to automatically complete shoelace braiding

Length Cutting

Auto-cut to specified length with optional metal or plastic aglets

Key Benefits

Rich patterns with custom color support
Daily output of thousands of meters
Smooth, beautiful finish with comfortable feel

Elastic Band

For apparel elastic bands and medical bandages. Special yarn-feeding mechanism ensures stable elastic yarn tension with ≥95% elastic recovery. Supports various widths and thicknesses for clothing, sports equipment, and medical devices.

Technical Parameters

Carriers	8 - 24
Finished Width	10 - 50 mm
Elastic Recovery	≥ 95%
Elastic Yarn	Spandex / Rubber

Recommended Models

FY-8 FY-16

Process Flow

Elastic Yarn Setup

Install elastic yarn and adjust feeding tension to optimal level

Base Yarn Threading

Thread base yarns in order through carriers with neat arrangement

Braiding & Forming

Elastic and base yarns interlace to form the elastic band structure

Setting & Winding

Heat-setting treatment followed by winding for lasting elasticity

Key Benefits

≥95% elastic recovery for long-lasting durability
Stable tension with consistent width
Suitable for apparel and medical applications

Charging Cable

Professional braiding for data cables and earphone cable outer protection. The braided layer enhances appearance while providing anti-stretch, anti-wear, and tangle-resistant functionality. Supports various braiding angles and coverage rates for different cable diameters and lengths.

Technical Parameters

Carriers	16 - 48
Braid Angle	30° - 60°
Coverage Rate	≥ 95%
Cable Diameter	2 - 8 mm

Recommended Models

FY-16 FY-24 FY-32 FY-48

Process Flow

Cable Threading

Thread cable core through braiding machine and secure the starting end

Braid Parameters

Set braiding angle, density, and color scheme

Outer Layer Forming

Automatically braid outer protection layer with real-time coverage monitoring

End Treatment

Secure ends after braiding to prevent unraveling

Key Benefits

≥95% coverage for excellent protection
Anti-stretch, anti-wear, and tangle-resistant
Premium appearance elevates product quality

Custom selection

Get Customized Solution

Tell us about your production needs and our engineers will recommend the best configuration for you.